Archive for the ‘Lockout Tags’ Category

Tagging 101: Your Primer on Safety Tags

September 11, 2012
Safety Tags

Attach safety tags to your machinery and equipment to warn your employees of possible dangers.

In September 2010, Kelly Dean Caudill was repairing a conveyor for an Indiana-based auto glass plant. Suddenly, a nearby air cylinder activated, squashing Caudill with tons of pressure. He died later at a hospital.

Avoid such a tragedy in your company by using safety tags. Tags convey important information, thereby keeping your employees wary of possible hazards. Aside from being clear, concise and durable, your tags should comply with government standards. Explore the different types of safety tags and choose the ones that cater to your needs. (more…)

Lockout/Tagout Program: An Essential Part of Facility Safety (Part 1)

August 14, 2012
Lockout Tag

A lockout tag warns employees not to operate a certain machine or equipment.

Have you ever heard of workers getting electrocuted while repairing factory machines? How about employees getting their hands crushed when a jammed conveyor suddenly releases? You can prevent these accidents in your workplace if you’ll implement an efficient lockout/tagout procedure. (more…)

The Basics of Lockout/Tagout

June 4, 2010

What is Lockout/Tagout?

OSHA Standard CFR 1910.147 was developed to ensure before any employee performs any servicing/maintenance on a machine or equipment where  unexpected energizing, start up or release of stored energy could occur and cause injury, the machine or equipment shall be isolated from the energy source, and rendered inoperative.

Why is it important?

Two main reasons: to keep equipment maintenance/servicing safe and it’s vital for keeping your workers alive!

Who does this standard apply to?

  • Applies to the control of energy during machine or equipment servicing and/or maintenance
  • Servicing that takes place under normal production operations that requires removal or bypassing of a guard or other safety device or when an employee places any body part near a point of operation (any dangerous moving parts).

Who is responsible for a safe working environment?

Every person at the facility!

What are the requirements?

1)     Establishing Energy Control Procedures

2)     Employee Training

3)     Periodic Inspections

What is an energy source?

Any source of electrical, mechanical, hydraulic, pneumatic, chemical, thermal, or stored energy.

What are the lockout steps?

1)     Notify all affected employees that servicing or maintenance is to be performed. Ensure that all employees are aware that the equipment will be shut down and locked out during the time period.

2)     Refer to your documented procedure for locking down the particular piece of equipment.  This should include: description of the types of energy involved, magnitude of the energy, hazards involved and methods used to control the energy.

3)     Shut down the machine using normal stopping procedure.

4)     De-energize the machine and use energy isolating devices.

5)     Lock-out the energy isolating devices with assigned individual locks.

6)     Dissipate or restrain all stored or residual energy.

7)     While keeping employees away from the machinery, verify effectiveness of lockout by trying to activate the machine with any of the controls, confirming that the machine will not operate.

8)     The machine is now locked out.

What lockout/tagout products are available at Emedco?

Lock-out Signs & Labels

Lock-out Tags- Standard lock-out tags, Photo ID, 2-Part, Key Tags, Self Fastening, Self Laminating, Specialty, or choose Custom

Padlocks- Huge Master® and American Lock® padlock selection that is in-stock and ready to ship Today!

Lockout devices- Hasps, Universal Lock-Out, Electrical plugs and breakers, Valves, Pneumatic & other specialty

Group Lock Boxes- Combination, Wall Mount, Portable or Modular.

Lockout Cabinets, Stations & Storage- Lockout and padlock cabinets, Racks, Carts and Tool Boxes

Other Lockout products- Stations, Kits, ESD products and Tapes

Lockout and Electrical Training- VHS or DVD Lockout Training Kits,  Handbooks, Procedure Binders/Stations, Group Lockout Instructional Signs, Arc Flash Awareness Wall Charts, Wallet Card (including bilingual)

Make Emedco your One-Stop Safety Source- Your Way, Today, Guaranteed!

-Donna Kolody

Is this your company’s workplace safety training? I hope not.

March 24, 2010

I am of course making light of the manner, I do realize that this type of workplace safety training does not exist anymore….I should say I hope!

With that said….

How far have we really come?

This video was shot in 1944…that’s 66 years ago! That’s a long time to perfect workplace safety. Think of it like this…

The accident frequency rate (injuries per 1 million hours worked) was roughly 18.5 in 1945 according to the economic history services.  In 2008 according to OSHA, the accident frequency rate was 19.5!

NOTE:OSHA’s report is actually based on injuries per 200,000 hours at 3.9. Here is the math (1 million/200k = 5)3.9 = 19.5.

What is your company’s Accident Frequency Rate? Try this..

(N/EH) x 200,000

N = number of injuries and illnesses
EH = total hours worked by all employees during the calendar year
200,000= base for 100 equivalent full-time workers (working 40 hours per week, 50 weeks per year)

I can’t honestly tell you what is a good number to benchmark is because technically it should be zero injuries. But, I know that is difficult so I would try and stay below the 2008 average of 3.9. A lot of companies set a goal of 3, so try and get there!

How do you get there?

One way is to improve safety communication. That’s Emedco’s specialty.

throughout your facility try to improve your….

Also be sure to train your employees on your safety procedures.

Good luck improving your workplace safety!

Emedco

 


Follow

Get every new post delivered to your Inbox.

%d bloggers like this: